Transfer case service manual before ordering parts for a fabco transfer case, please refer to the fabco nameplate located on the transfer case housing. Np208 new process transfer case diagrams and information. It should have a tag on the back saying new process gear, model 207. The transfer case provides drive to the front axles and can be used in any configuration of rear driven axles. Clean and replace the drain plug and fill the transfer case with the appropriate oil with the vehicle on level ground. The np241c features a sixbolt configuration that is arranged in a circular, asymmetrical pattern. We support almost all makes and models old or new, foreign and domestic, lightduty trucks, passenger cars. The transfer case transfers power from the transmission to the front and rear axles. The np241c transfer case was manufactured by the new process gear division of chrysler.
V6 case is 23 spline, 4 cylinder is 26 spline on the input shaft. Transfer case repair service rebuild cottman transmission. The longer bolts 43mm are used at the dust cover, the shorter ones 39mm are used in all other locations. This mb transfer case is marginal for v8 power, so we suggest that you limit your engine size to a v6 or. The np207 has a aluminum case and an appearance similar to the np231. Transfer cases new process 231j transfer case model free. The front driveshaft will not receive power when in 2wd the transfer case is gear driven, 1. Whatever the use, a transfer case is an important part of many different types of vehicles. Np203 new process transfer case diagrams and information. The dana spicer transfer case, model mb dual lever shift control, can be identified by the small intermediate gear idler shaft that is only.
The most notable differences between the bronco dana 20s are the early version 6672 known as the tshift with 2. Part numbers contained in this manual were in effect at the time the manual was approved for printing and are subject to change without notice or liability. The transfer case provides drive to the front axles. Specify model number, serial number, part number, or other information that is on the nameplate when ordering parts. The mtc4208xp, mtc4210xp and mtc42x transfer case models are backwardscompatible with mtc4208gcs, mtc4210gcs and mtc42gcs transfer case specifications. New process 241c transfer case specifications it still runs. Later 6672 used the tshifter which has a push button thandle. The mtc4208xp, mtc4210xp and mtc42x transfer case models are backwardscompatible with mtc4208gcs, mtc4210gcs and mtc42gcs transfer case specifications respectively. But since all the torque to the wheels has to run through the transfer case, a problem with the. Then there is the push button case that has all the same functions, just electronically shifted into 4wd and mechanically shifted into low range. Check out 53 mack transfer case assy parts for sale.
Np203 new process transfer case diagrams and information welcome to home photo album tech section. The transfer case encoder detects the position of the shift shaft assembly on the transfer case. This chain driven transfer case uses a 21 spline input with the manual transmissions and a 23 spline input with the automatic transmissions. We stock a complete line of manual transmission and transfer case parts. There is the jshift that has your typical 2hi, 4x4hi and 4x4low. If you install the part time case it wont affect the abs, but if you install locking hubs to complete the part time. Service manual tc140 transfer case two speed, tc141 single speed table of contents i. Parts manual 6250550a fabco automotive corporation, livermore, ca ph. This is an aluminum case chain driven parttime unit used in many domestic trucks in the 80s. Advance adapters transfer case identification chart for 19411979 jeep vehicles.
Transfer case parts, transfercase parts 241,263,271. An illustrated drawing is provide below to assist you in parts identification, ordering and assembly. The viscous transfer case is a better setup for full time 4x4 setup. Please call us if you have any questions about finding your tag number.
Fill the transfer case to the level of the sight glass. If you need help with flywheels or clutches, transtar industries is here for you. Np233 transfer case manual shift kit build part 2 duration. The second set of numbers down is your tag identification number. We have 1 case 580c manual available for free pdf download. Rebuild kit for np208 transfer case new process 208. When energized, through ckts 1552, 1553, and the ground ckt 150 the module utilize for the motor. Transfer case identification chart for 19411979 jeep. Figure 242210 199799 jeep cherokee xj page 2428 parts catalog model 242 transfer case lttm i part 1 qty 1 llnt 1 series 1 engine 1 trans i description case and related.
Model 242 transfer case 199799 jeep cherokee xj parts catalog figure 2421 10 page 2425 transfer case 1 5209 8899 521 1 1083 1 j, u 1 j, u transfer case, np242 ero dgo wo export package abe, wlo police package. If the transfer case has been removed from the vehicle for service, it is the best to refill the oil after the unit has been reinstalled into the vehicle. For the np200, np201, and np205 gear drive transfer cases, dodge lists single viscosity. Setting the standard for all of your manual transmission and transfer case needs. Screw lock 52 626 228 label, serial plate 62 724 276 screw, serial plate mtg. Transfer case parts manual before ordering parts for a fabco transfer case, please refer to the fabco nameplate located on the transfer case housing. It is a parttime transfer case that was produced in both right and lefthand drive versions. Steinjager 19872001 cherokee xj transfer case shift linkage for 231 transfer case crown automotive 5014148aa repair kit steinjager 19972006 jeep wrangler rubicon tj adjustable transfer case cable shifter. Over time, the shift shaft assembly could develop lateral or vertical movement and cause the transfer case encoder to detect a false reading, setting a trouble code. Here is how i converted an electric shift transfer case to manual. I need to rebuild my np 263hd transfer case and looking. Bearings, drive chain, roller bearings, shift forks, gasket sets, main shaft gears, sliding. We help you find the heavy duty truck parts that you need.
Transfer case market size, share forecast report 2025. The unit features a chaindrive for front output and utilizes a manual shift. The case was installed in chevy blazers, suburbans and tahoes from 1987 through 1998. If you work on your own tractors, you need this service manual. A cross reference table is provided below to aid you in identification of your transfer case. Np205 transfer case midwest transmission center, inc. New process 201 transfer case 19571968 np201 gasket set. The np200 is a divorced style transfer case, utilizing a jack shaft between a 2wd style transmission and the transfer case input yoke. Wagoneer, comanche 231 transfer case component service manual 1986 jeep cherokee wagoneer comanche 231 transfer. Convert your auto 4wd to a manual 4wd, redneckstyle. Tc200 transfer case service manual part number 8730042001 fabco automotive corporation, livermore, ca. Check tag located on rear of unit for model number.
The np205 was manufactured with manual shift, it is a replacement unit for the earlier units, it is a part time case. The following chart was compiled using oem factory shop manuals and motor. In addition to a rebuilt unit np205 transfer cases with a 12. The factory shifter is clunky and worse if you lower the transfer case for a lift. The transfer case motor is a bidirectional, permanent magnet, dc motor. All 6677 broncos came with the dana 20 transfer case. View and download case 220 operators manual online. Back to other model transfer case parts availability page, dont see what you need just give us a call toll free 8002161632. More specifically, the video will explain how a transfer case switches between high and low gear. Convert your auto 4wd to a manual 4wd, redneckstyle this is not my howto, i found this on another forum, and thought it was a cool idea, but really cheesy. Shifting is so smooth now and if you are a do it yourself jeepster. Mate your transfer case to a c6 transmission scs gearbox. Listing is for manual transmissions only, check our other items for automatics.
Dtcc0327 could be a mechanical concern within the transfer case shift assembly. The output for the front driveshaft is on the drivers side. What transfer case fluid does my dodge or ram 4x4 take. Black with blue inlay transfer case shift knob for. Transfer case market by drive type chain, gear driven, shift type electronic, manual, type awd, 4wd, offhighway construction equipment, farm. Jeep np231 transfer case parts mjw jeep willys parts. Spicer transfer cases for industrial applications ensure maximum power in all.
By obtaining this number we can ensure that your transfer case will be an exact fit for your vehicle. Any gcs model transfer case cannot be used in place of the xxlxp models if the application utilizes engageonthefly or a midship pump. Transfer cases new process 231j transfer case model. Operators manual case 580c operators manual 75 pages. But since all the torque to the wheels has to run through the transfer case, a problem with the transfer case can appear very similar to a transmission failure. Most rebuilt mack transfer case models are in stock ready to ship today as well as repair and replacement mack axle and transfer case parts. Compact chain and gear drive options, and twospeed electric and manual shift options. Transfer case parts, transfercase parts 241,263,271 here you will find a list of some of our most popular transfercase parts this list is mainly so you can get an idea on our pricing. Contact fabco if your configuration does not match parts in this manual.